ESS Insulation Kit

Energy storage insulation for battery racks and containers — busbar sleeving, HV harness protection, sealing and fire sleeving, sized to your pack drawing and made in our own factories.

ESS energy storage insulation with insulating sleeves on battery rack busbars

What we supply

We build ESS insulation from our own production lines. Heat-shrink tubing, busbar casing and cable accessories come out of our Suzhou factory; fiberglass, silicone and fluoropolymer sleeving comes out of our Anji factory. WELLELE is the export brand for both. Every order ships with its matching test report — dielectric, flammability and dimensions, measured on your batch. If your rack drawing needs something we do not list, ask: if we cannot supply it, we will tell you straight instead of bidding a promise.

Key reference data

Voltage class

800V DC busbars; busbar tubing rated 8.7/15kV and 26–35kV

Shrink ratios

2:1, 3:1, 4:1 · dual-wall adhesive for sealing

PTFE sleeving

Heat-shrink grade rated 260 °C

Flame retardancy

Flame-retardant grades; UL94 / VW-1 test report supplied

Fire sleeving

Fiberglass fire sleeve with fastening for battery protection runs

Documentation

Dielectric, flammability and dimension reports with every shipment

Kit items are confirmed against the pack drawing or BOM: part, size, material, quantity, cut length and marking. You approve the item list before production.

What the kit covers

Busbar & connector

Busbar heat shrink, end caps, joint covers

Heavy-wall 8.7/15kV and 26–35kV busbar tubing, dual-wall sealing at joints.

HV harness

Fiberglass & silicone sleeving, PTFE tubing

Silicone-coated fiberglass and 260 °C PTFE grades for high-voltage runs.

Sealing & grounding

Dual-wall adhesive tubing, green-yellow markers

Watertight sealing for connections; grounding identification per rack standard.

Fire protection

Fiberglass fire sleeve with fastening

Protection for battery-level cable runs where fire rating is specified.

Each kit is itemized against the pack BOM or drawing. You approve the item list before production — no surprises in the crate.

Recommended products

8.7/15kV Busbar Heat Shrink Tubing

Cross-linked polyolefin · Heavy & medium wall

4:1 Dual-Wall Adhesive Heat Shrink Tubing

Polyolefin · Adhesive-lined, sealing

Silicone-Coated Fiberglass Sleeving

Inner fiber, outer silicone coat

PTFE Heat Shrink Tubing (260 °C)

Fluoropolymer · High temperature

Fiberglass Fire Sleeve with Fastening

Fire-rated protection runs

Green-Yellow Grounding Heat Shrink Tubing

Grounding identification

fiberglass braided sleeving for battery pack HV harness protection

Select by application

ESS busbar insulation

Busbar heat shrink + dual-wall sealing

Battery pack HV harness

Fiberglass + silicone sleeving

Battery rack insulation

Sleeves and tubing per rack drawing

Connection sealing

Dual-wall adhesive heat shrink

Fire-rated cable runs

Fiberglass fire sleeve

Grounding identification

Green-yellow tubing and markers

Send the pack or container drawing, voltage class and operating temperature. We return a kit item list with sizes and materials — that item list is the quotation basis.

Frequently asked questions

What information do you need for an ESS insulation kit quote?

The pack or container drawing (or BOM), voltage class, operating temperature and annual quantity. We return an itemized kit list with sizes and materials.

Do you supply test reports with the order?

Yes. Every shipment carries its matching test report — dielectric strength, flammability (UL94 / VW-1) and dimensions, measured on your batch. Datasheets are available before ordering.

Are the products UL certified?

A UL-certified range is available on specified products. Confirm the exact model coverage with our engineers before ordering.

Where are the products made?

Heat-shrink tubing and cable accessories in our Suzhou factory; fiberglass, silicone and fluoropolymer sleeving in our Anji factory. WELLELE is the export brand for both.

Do you supply fire-rated sleeving for battery runs?

Yes. Fiberglass fire sleeve with fastening is available for battery-level cable runs where fire rating is specified.

Why buy the kit instead of sourcing parts separately?

One drawing, one quotation, one PO and one inspection report. Sourcing a container's insulation from five suppliers means five lead times, five quality standards and five freight charges.

Need a custom size or spec?

Send the pack drawing or BOM, voltage and temperature — we return an itemized kit list with sizes, materials, lead time and the test report list.

Request a Quote

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Related solutions: 800V Busbar Insulation · Busbar & Switchgear Insulation · Wire Harness & Cable Protection